Mechanical Design

We listen carefully to your objectives and requirements, then clarify the overall design concept for the equipment. After organizing constraints such as production capacity, installation conditions, and safety standards, we explore the optimal conceptual solution.

• Requirements and specifications (objectives, capacity, conditions)

• Production conditions, installation conditions, safety standards, and in-house standards review

• Concept drawings, layout proposals, rough size and weight estimation

• Motion flow and cycle study, visualization with simple 3D models

Based on the concept design, we carry out basic design considering mechanism, drive system, and safety. We build a highly feasible design with attention to equipment stability, expandability, and maintainability.

• Mechanism: mechanism configuration study, layout design

• Drive system selection (motors, cylinders, etc.)

• Strength and rigidity study, safety concept (guards, covers)

• Jig concept design, conveyance method study

We detail the design to a level that can be manufactured and assembled. We use 3D models for interference checks and coordinate with electrical design to achieve high-quality design.

• 3D model creation (parts and assemblies)

• Part drawings, assembly drawings, and machining instruction drawings

• Jig and inspection fixture detailed design, guards and covers design

• Mechanical–electrical coordination design, interference check and design review

We systematically prepare the drawings and documents needed for smooth manufacturing, procurement, and assembly.

• Bill of materials (BOM) creation

• Purchased parts list creation

• Assembly procedure and adjustment procedure documents

• Quantity take-off and cost estimation support

We provide design support from the manufacturing phase through commissioning. We respond in a flexible manner to on-site issues and support a smooth ramp-up.

• Design Q&A support

• Drawing revisions and design change support

• Trial run support

• Operation check and adjustment support

We organize the final deliverables and hand over design data and documentation. We complete the project so that you can operate with confidence.

• As-built drawing preparation

• Operation manual preparation

• Design data delivery and handover